The global climate crisis has led to increasingly unpredictable conditions, challenging both people and machinery. Extreme temperatures, dust, and other environmental stressors can impact sensitive equipment in manufacturing sites worldwide. As production floors grow hotter, the need for robust, climate-resilient solutions for delicate systems, like those involving optics and electronics, becomes critical.
At LIAD, we have tackled this challenge head-on with our real-time color reading systems. We recently developed an innovative temperature-controlled cabinet for our Spectro and SpectroMetric systems, ensuring precise operation regardless of external environmental conditions.
At the heart of the Spectro 4.0 system lies an advanced spectrophotometer-based optical sensor that reads product color with exceptional accuracy. The system delivers precise color measurements independent of texture, directionality, or part geometry. Any deviation from set standards triggers immediate alerts, enabling quick responses and minimizing waste in production.
The more sophisticated SpectroMetric system takes this a step further – not only detecting color variations but automatically adjusting the masterbatch dosage to maintain color consistency.
Production environments face a dual challenge: ambient temperature fluctuations and the heat generated by manufacturing equipment. Add to this the thermal output from the Spectro system’s light source and power supplies, and internal temperatures can quickly rise to levels that compromise performance.
The new control cabinet addresses these challenges with a sophisticated cooling solution: a sealed environment featuring a cooling plate with internal fans for optimal temperature distribution. That way, the Spectro is safely protected from overheating.
The cabinet’s design prioritizes both protection and accessibility. Its fully sealed inputs shield sensitive electronic components from dust infiltration, significantly reducing maintenance needs and enhancing system reliability.
A dedicated mount for the probe provides mechanical protection when the system is idle, while strategically placed access points allow quick light source and electronics replacement.
Understanding the dynamic nature of modern manufacturing environments, the cooling cabinet features a wheel-based design for effortless mobility between workstations and production lines. Its space-efficient profile minimizes floor space requirements, and the modular construction allows for easy disassembly when needed – even fitting into a standard vehicle for transportation.
The enhanced Spectro and SpectroMetric systems, complete with the new cooling cabinet, represent a significant advancement in color control technology for manufacturing facilities. By ensuring precise, real-time color control with minimal maintenance requirements and complete mobility, this solution meets the demanding needs of modern industry while adapting to challenging environmental conditions.
Speak directly with our engineers and find ways to reduce cost, inventory and time
Request a Demo© Copyright Ampacet Corporation. All Rights Reserved
